Wall Putty Production Process With Video
Обычно, the wall putty manufacturing machine adopts a steel frame structure. Its production process is to lift raw materials (including sand, цемент, летающий пепел, примеси, пигменты, полимеры, short fibers, и т. д.) through the pump truck to the storage silo. After the bucket elevator, the materials are transported from the storage bin to the mixer machine, fully mixed, and then enter the finished bin to be mixed and wait for packaging. The whole wall putty production line can be run automatically, controlled by an instrument or computer, and the ingredients are more accurate; many large enterprises in China and abroad are using this kind of wall putty manufacturing machine.
Процесс производства шпаклевки для стен: Guide with Furein’s Smart Solutions
As a leading wall putty machine manufacturer, Furein specializes in delivering turnkey solutions for wall putty plants. This article breaks down the wall care putty manufacturing process, highlights critical equipment, and explains how modern машины для производства шпаклевки стен enhance efficiency and quality.
1. Raw Material Pre-Treatment
- Dry the sand (if the water content of the sand is less than 0.5%, you can skip this step);
- Grind and sieve quartz sand, и т. д., the finished product needs 40-70 сетка;
- Furein brand three-pass drum dryer, the drying thermal efficiency is 20% выше, чем у традиционных сушилок.
2. Precision Batching
- The main raw materials (цемент, песок, и т. д.) are transported to the weighing scale by ковшовый элеватор and then transported to the gravity-free mixer for cumulative weighing;
- Additives are fed into the weighing system by a винтовой конвейер.
- Furein's intelligent control weighing system automatically alarms when the batching error exceeds the standard, and the linkage shutdown prevents batch scrapping.
3. High-Efficiency Mixing
- The double-shaft gravity-free mixers mix at a uniform speed for about 4 минуты (the optimal mixing time is calculated through the observation port for the first batch of mixing);
- Furein GravityPro mixing machine adopts a modular blade structure, which mixes evenly and is easy to replace when the equipment is damaged.
4. Packaging & Palletizing
The valve bag is automatically folded and heat-sealed, and can be equipped with a fully automatic packaging line, which enables dry powder materials to be automatically packaged and automatically palletized, saving labor costs.
Furein case: Zimbabwe client reduced 4 workers per shift using fully automated wall putty manufacturing machines.
Core equipment of wall putty manufacturing machine
Сырье силос для хранения of wall putty manufacturing machine
Wall putty manufacturing machine is used to store bulk raw materials, generally using tank design, using tanker truck loading. Только 2 small tanks are needed for the storage of raw materials. The silo is used for storing small quantities of raw materials, например резиновый порошок, вспомогательные средства, и т.д.
Batching bin of wall putty manufacturing machine
It comprises a hopper measuring scale, шнек подачи материала, разгрузочное устройство, устройство добавления микроматериала, и компьютерная система управления. It can measure different raw materials automatically according to the formula, reducing labor intensity and environmental pollution and ensuring the putty powder's quality.
Wall putty mixing machine
There are many choices of mixers, such as a double spiral mixer machine, plow blade mixer, screw belt mixer, double shaft paddle gravity mixer, и т.д.
The requirements for wall putty mixers are uniform mixing, no dead space, высокая эффективность, износостойкое оборудование, and fast unloading speed. The two-shaft paddle gravity mixer is the most used in the wall putty manufacturing machine, and the plow blade mixer is the most used.
Automatic packing machine
There are two kinds of packaging machines: open bag and valve bag. The valve bag packaging machine is used more often for putty powder because the valve bag packaging does not need to sew the mouth, as long as one person can operate it.
Однако, this packaging machine is not suitable for packaging light materials, and the cost of the bag is slightly higher, но скорость упаковки быстрая. Open-pocket packaging scale can package various
материалы, but the bags need to be sewn after filling. Compared with the valve bag packaging machine, the operator needs to increase one person in this packaging machine.
Пылесборник
Used to recover the dust in the dry mortar production line for environmental protection. It is usually located at the top of a cement silo, at the feeding port of the elevator, и т.д.
Конвейерная система
The material conveying method for the wall putty manufacturing machine is horizontal and vertical; horizontal conveying can use a screw conveyor, and vertical conveying generally uses a bucket elevator.