ドライミックスモルタル生産ライン (Low-Investment)
Leading Supplier of Dry Mortar Production Line & Customized Solutions
Furein is a leading Chinese supplier of dry mortar production lines, specializing in providing customized solutions and high-quality equipment. With over three decades of expertise since 1990, Furein stands out in innovation, particularly in small dry mortar production line solutions designed for cost-sensitive businesses. Furein's services go beyond equipment supply to include installation, maintenance and technical support. With competitive pricing and reliable service, Furein can help you achieve your production goals.
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Introduction low cost dry mortar production line from Furein Machinery
As a premier Chinese manufacturer of dry mix mortar production lines, Furein specializes in delivering tailored solutions for projects of all scales – from simple dry mortar production lines for startups to fully automated systems for large plants.
- Low-investment / improved dry mortar production line is a new type of building material production equipment specially developed and produced for construction and building material industry.
- After years of production and innovation, the dry mortar mixing machine can produce a variety of mortar, タイル接着剤など, 壁のパテ, thermoplastic paint and masonry mortar, 等.
- Selling a variety of specifications of dry mortar mixing lines, it can flexibly adjust the configuration of dry mortar lines, more economical and efficient, especially the simple/small dry mortar production line.
- Furein Machinery can provide customized dry mix mortar production lines according to customer's specific requirements, and provide free formulation, 設計, インストール, and inspection services.
- Furein's construction machinery is exported to 70 国と地域, with agents in some areas, aiming to establish long-term business relationships with more customers around the world.
Dry Mortar Production Line Hot Sale
- Capable of producing 1 - 10 tons of mortar per hour, Furein Machinery provides 8 different mortar options to meet your needs. You can used it for produce cement-based mortar, 石材モルタル, 組積造モルタル, 接着モルタル, 石膏モルタル, 特殊モルタル, セルフレベリング, タイル接着剤, 壁のパテ, 等.
- The technology of these three hot-selling dry mortar production lines is very mature, and in order to meet the market demand, Furein factory has stock to meet the fast delivery.
- With paddle or screw belt dry mixers, high volume production can be accomplished in a short period of time.
- The process can be automated from batching and mixing to packaging.
- If the customer has multiple requirements, the production program can also be quickly adjusted according to the formulation.
- We will carry out strict quality inspection and test run to ensure the reliability of the machine.
2 Types Low Cost Dry Mix Mortar Production Line
半自動ドライミックスモルタル生産ラインの生産量は1～10t/h, 出力が小さいと言える, 大きなリターン, 中小規模の投資家に非常に適しています. Here we list two best-selling semi-auto dry mix mortar plants. ミキサーが大きいほど, 出力が高いほど. If you are a startup, a small factory, or a regional distributor, you can choose this dry mortar production line. The investment cost is about $4,000-$10,000, and the cost will be payback in 3-6 月 (calculated based on 20 TPD).
1-8 TPH Small Dry Mortar Production Line | Core Configuration & Cost-Effective Design
This small-scale dry mortar mixing line is equipped with a 3-layer ribbon mixer and cylindrical design (mixing uniformity ≥95%), reducing maintenance costs by 30% vs conventional models.
Automatic screw conveyor for cement/sand, manual additive feeding, with optional front-end weighing system (+$3,000) 必要であれば.
The dry mix mortar production line is compatible with valve bag packers (±0.5kg) or open-mouth packers, adaptable to various bag types without machine replacement.
This small mortar production line is flexible selection of weighing/dust control/packaging modules (save $5k initially). Install it in 1 day, and it operates easily.
6-12 TPH Simple Dry Mortar Production Line Line | High-Efficiency Mechanized Design
ザ 6-12 TPH simple dry mortar production line with gravity-free twin-shaft mixer processes 1.5T/batch in 15 分, ideal for special mortar with zero dead zones.
It is equipped with one/two belt/chain bucket elevator for bulk feeding, upgradable to PLC control.
The simple line is also compatible with valve bag packers or open-mouth packers, 2-3 parallel packers, and packing speeds up to 20 1時間あたりのトン.
This simple dry mortar production line is designed to be flexible. If you want to expand production in the future, you can upgrade the equipment according to the degree of automation and support the addition of bulk tanker interfaces in the future.
FAQ for 1-10 TPH dry mortar production line
Starting up depends on what you’re after. For a dry mix mortar proudction line that handles 1-10 1時間あたりのトン, you’re looking at roughly $4,000 に $15,000, depending on how fancy you go with automation and capacity. Want to keep it wallet-friendly? Furein semi-automatic setup—think manual batching paired with automatic mixing—starts at just $5,000. It’s a solid pick for small businesses or if you’re just getting started. Furein Machinery keep costs down with a snap-together modular design, local parts to save on repairs, and even let you pay in chunks so it’s not all upfront.
Dust won’t be a headache with us. Furein three-level dust-busting system keeps emissions under 20mg/m³—way better than the global standard of 30mg/m³ or less. We’ve got sealed conveyors and mixers that stop dust before it starts, plus pulse bag collectors that nab 99.5% of it. You can go with a basic bag collector if you’re watching pennies, or step up to the high-efficiency pulse version. Either way, you’re golden for environmental rules.
No need for a huge space. A 5-ton/hour semi-automatic dry mortar mixing line fits in just 20 平方メートル. If your spot’s cramped, we can stack it vertically to save 30% more room. Plus, we’ll sketch out a custom layout to make sure it fits your place like a glove, whether it’s a tiny workshop or something bigger.
Power’s pretty reasonable. For a 5-ton/hour line, you’re using about 45kW. Run it full tilt for 8 時間, and that’s 360 kWh. The cool thing? Furein's energy-smart setup shaves over 20% off your bill compared to old-school gear, so you’re saving day after day.
You bet! Furein design can hook you up with extras like valve bag packers, ton bag systems, or bulk truck hookups. Our mixers play nice with tricky stuff like tile adhesive, 壁のパテ, 石膏, or latex, and we’ll even help you dial in the perfect recipe. It’s all about building a line that fits what you want to do.
Take care of it, and it’ll run strong for 10 年以上. The big stuff’s backed up too: the mixer’s got a 2-year warranty with tough German SKF bearings, and the dust system’s covered for 3 years with wear-proof coatings. Need parts down the road? We’ve got you with spares at cost price for as long as you’ve got the machine.
We don’t mess around. Standard orders ship within 15 days of signing, and we’ll have it installed in 7-10 日々. Need it ASAP? Grab a stock model, and we’ll deliver in 5 日々.
Big time. Furein PLC system lets one person run the whole show with a single button. Add remote monitoring, and you can spot problems from afar, cutting down on extra hands. It’s all about keeping your crew lean and your wallet happy.
Oh yeah, we’ve got stories! We’ve set up over 300 working sites worldwide. One Vietnamese company with a 5-ton/hour dry mix mortar plant paid it off in six months and doubled their output. An Indonesian plant nailed EU eco-standards with our custom tile adhesive plant. Want to see it in action? Furein can set up a visit or video tour—just hit our site for more examples.
Super easy. Click the “Get Customized Quote” button on our site, tell us what size and automation you’re thinking, and we’ll shoot you a detailed quote in an hour. No fluff, no delays—just the info you need.
Uncover the secret of dry mortar production line:
The “secret” of dry mortar production line lies in its application of advanced technology, which realizes efficient, stable and environmentally friendly production through precise batching, efficient mixing, intelligent control, 除塵, automatic packaging and quality testing. When choosing dry mortar production line, we suggest you to consider various factors.
What Makes Up 1-10 TPH Dry Mix Mortar Production Line?
年間生産能力の乾式混合モルタル生産ライン 200,000 トン, 必要に応じて破砕・乾燥設備を増設するかどうかを選択できます.
全自動乾式モルタル混合機です, PLCコンピュータ制御を使用する, 高度な自動化, そしていつでも, どこでも, 効率を高めながら, 人事コミュニケーションの円滑化.
Let's have a look at the parts of this production line?
年間生産量のドライモルタル生産ライン 200,000 トン.
1. ストレージシステム:
セメント貯蔵用乾式混合モルタル機, 砂, フライアッシュ, 等, 私たちは通常それを呼びます "セメントサイロ", エアポンプでセメントサイロに汲み上げることができます, バケットエレベータを増やさずに.
もちろん, バケット エレベーターを使用して材料をセメント サイロに運ぶこともできます。.
セメントサイロ上部除塵装置が粉塵を吸収し作業環境を守ります。. セメントサイロのコーン部分には空気圧装置が装備されています, 効果的にセメントを防ぐことができます, フライアッシュにより材料が滑らかに保たれます.
2. 乾燥システム:
これ 砂乾燥プラント 砂を乾燥させるために使用されます, この砂乾燥ラインには熱風ストーブが設置されています, 砂乾燥機, スクリーニング機, 集塵機, コンベア, 等. 熱源を最大限に活用できる3パスロータリードライヤー, そして砂をすぐに乾かします.
3. バッチングシステム:
自動で完成する乾式混合モルタル機です。. 積算計量です. 砂などの素材が3つあれば, セメント, そして添加物, すなわち、事前に各材料の比率を設定する計量システム, 最初に砂の計量を完了します, 次にセメントの計量を完了します, そして最後に添加剤の計量. 計量精度は高い 99.5%, 乾燥粉末モルタルの品質を確保する.
無重力ドライ モルタル ミキサーは、生産ライン全体のハイライトの 1 つです。. 素早く混ぜることができます, 死角なし, 高効率, そして高速装備. 材料を約1時間均一に混合できます。 2 分/バッチ.
5. 包装システム:
完成品は、必要に応じてバッグまたはバルクで梱包できます. 現在、パレタイザーは非常に人気があり、効率の向上に役立ちます.
6. 除塵システム:
除塵システムは、通常、包装機の排出口に設置されます, 効果的にほこりを集め、空気をきれいに保つことができます. パルス集塵機は高い除塵効率と長寿命を実現.
7. 制御システム:
コンピュターを使う, PLC制御, 直感的な操作, それは任意に調整することができます, 正確な制御, エラー自動修正.
より良い構成でドライモルタル生産ラインを強化
ダブル シャフト ミキサーのバレルには 2 つの反対方向に回転するブレードがあります。. ブレードは重なり、特定の角度を形成します. ブレードが回転し、材料を空間流層に投げ込みます, resulting in instant weightlessness and falling into each other's area.
独自開発のダブルコンピュータ同期生産管理インテリジェント制御システム, 人件費の節約. 製品の品質をオンラインで監視および管理する. 故障警告付き, 機器のシャットダウンを防ぐための複数の保証.
自動包装, パレタイジングおよび包装生産ライン, 大型特殊モルタル生産のニーズを満たすために; エアバルブポート包装機搭載, インペラーバルブポート包装機, トン袋包装機, さまざまなモルタルの包装ニーズを満たすためのさまざまな組み合わせ形態.
バルク伸縮継手は、積載時の完成したモルタルの分離を効果的に防ぐことができます, 積載効率の向上, エネルギー消費を減らす, バルク拡張機能により、完成品倉庫の完成したモルタルをバルクモルタルタンク車に効率的かつ便利にインポートできます, モルタル使用率の向上.
パルス集塵機はフィルターバッグを使用してほこりをろ過し、ほこりを含む気流を浄化できるようにします. フィルターバッグにゴミがある程度溜まると, フィルターバッグは、パルス状の圧縮空気によって噴霧され、洗浄されます.
フローローディングを利用したNE型プレートチェーンバケットエレベータ, 重力慣性アンロード, 材料温度を 250C 以下に持ち上げる.粒状・粉体の垂直搬送に最適, 建材に広く使われている, 冶金, 石炭およびその他の産業.
6+ モルタルも生産可能
ドライミックスモルタル生産ライン
ドライミックスモルタルプラント
タイル接着剤製造工場
ウォールパテ製造機
熱可塑性道路マーキングペイントプラント
