FLIESENKLEBER-HERSTELLUNGSANLAGE

Der Kunde verfügt über Minenressourcen. Die gesamte Produktionslinie ist: Zerkleinern der Produktionsliniee ----- Schleifmühlenmaschine ----- Sandtrocknungsanlage ---- Produktionsstätte für Fliesenkleber.

Der Kunde errichtete die gesamte Produktionslinie am Meer, und berücksichtigte die Korrosivität der Meeresbrise, und führten eine Korrosionsschutzbehandlung auf allen Geräteoberflächen durch. Auch in feuchter Umgebung, Die Maschine wird nicht beschädigt. Die Beine von allen Zementsilos werden verdickt, um sie stabiler zu machen.

Dabei handelt es sich um eine relativ komplizierte Produktionsanlage für Fliesenkleber. Unsere Firma hat gesendet 3 Ingenieure, die die Maschine für Kunden installieren. Nach mehr als 20 Tage voller harter Arbeit, es war endlich fertig. Sie haben auch verwendet 10 Tage, um Arbeiter zu schulen.

150,000 Tonnen pro Jahr

Russland

Tile Adhesive Manufacturing Project Report

This tile adhesive manufacturing plant is tailor-made for customers with rich mining resources, taking you from raw materials to finished products in one smooth go:

• Crushing Line: A jaw crusher paired with a cone crusher, handling 200 Tonnen pro Stunde, spitting out particles smaller than 30mm.
• Raymond-Schleifmühle: A vertical roller mill with an adjustable fineness (80-400 Gittergewebe), using 40% less energy than old-school ball mills.
• Sandtrocknungsanlage: A triple-pass drum dryer with 85% heat efficiency, keeping sand moisture below 0.5%.
• Maschine zur Herstellung von Fliesenkleber: A twin-shaft, zero-gravity mixer (5 Minuten pro Charge) and a fully automated packing and stacking system.

Tech highlights about tile adhesive production line:

1. The customers worry that salty sea breezes will rust their equipment faster and cut its lifespan. The Furein team’s got it covered—key parts like sensors are made of stainless steel, and all machines are coated with a three-layer epoxy-polyurethane finish (salt spray resistance over 2,000 Std.), meeting the ISO 12944 C5-M standard for tough environments.
2. The bolted cement silo legs are beefed up to 20mm steel plates, and anchor bolts are zinc-coated for extra durability.
3. Another concern is whether all these parts can work together smoothly and if Furein Machinery can set up a fully automated tile adhesive machine on time without delaying production. No sweat—Furein sent 3 Ingenieure who knocked it out in 23 Tage, even tackling a clogging issue in the raymond mill caused by salty sand. Plus, we trained the staff step-by-step:
   • Basic Operations (3 Tage): How to use the PLC screen and switch recipes.
   • Troubleshooting (5 Tage): Decoding alarm codes and handling emergency shutdowns.
   • Maintenance (2 Tage): Lubricating bearings and patching up anti-corrosion coatings.
4. Extra Perk: The Furein team has prepped multilingual manuals in Chinese, English, and Russian, complete with pictures and “high-risk operation” warning icons so everyone’s on the same page.

How is tile adhesive manufacturing? Tile adhesive manufacturing process with flow chart

The production process of our tile adhesive production line is designed for efficiency and precision. If the sand's moisture content exceeds 5%, it is first dried using a triple-pass sand dryer to ensure optimal quality. The dried sand, along with other raw materials, is then transported via bucket elevators or screw conveyors to the weighing system. Each raw material and additive is accurately weighed in sequence before being fed into the mixer. After thorough blending of all components, the finished tile adhesive mortar is transferred to the packaging system, where it is packed into bags for sale. This streamlined process guarantees consistent, high-quality output tailored to meet industry standards.

Tile adhesive manufacturing process (from raw material to packing to bags), Furein team will provide 3D drawing for each plant.