Do You Have A Wall Putty Making Machine Project We Can Help With?
Машына для вытворчасці шпатлёўкі: Advanced Solutions for Precision Production
- Furein's wall putty manufacturing machine is engineered to streamline the production of high-quality wall putty through automatic mixing and packaging processes.
- Furein's double-shaft zero-gravity mixer combines an automatic cumulative weighing system and a PLC control system, requiring only 3 workers for full operation.
- The wall putty making machine achieves 99.8% material homogeneity, surpassing industry standards by 5-8%.
- Unique observation windows allow real-time quality checks during mixing, enabling operators to optimize cycle times and boost output by up to 30%.
Automatic type of wall putty manufacturing machine
Машына для вытворчасці шпатлёўкі For Sale
Check out Furein’s wall putty manufacturing machine! We’re ready to roll with you, offering a flexible solution that adapts to all kinds of factory setups. Whether your space is big or small, our machine comes with versatile options to fit your needs. Easy to use and designed for convenience—let’s make your wall putty production a breeze!
Hot Sale: Simple Wall Putty Making Machine with 99.8% Mixing Uniformity & 30% Lower Energy Costs | 1-10 т/гадз
Simple wall putty making machine is suitable for small and medium enterprises, for a large building materials company, you can choose custom automatic wall putty manufacturing plant, annual output can reach 300,000 каб 600,000 тон, if you needs, welcome to China to visit our factory at any time, of course, if your country controls are strictly because of the "novel coronavirus", contact us online by video to watch our factory.
Small scale putty mixing plant
Furein's small scale semi-automatic wall putty making machine is perfect for small businesses! You can load raw materials by hand or use a forklift to drop them into the feeding port. From there, a bucket elevator or screw conveyor moves everything into the mixer. After 3-5 minutes of mixing, the materials are perfectly blended and sent to a storage bin for packaging. We’ve added dust collectors at the feeding and packaging spots to keep your workshop clean and dust-free. The whole setup is straightforward and ideal for small-scale powder companies.
High-efficiency: Automatic Wall Putty Manufacturing Plant-Advanced Solutions for Precision Production | 10-60 tons per hour
Automatic Wall Putty Manufacturing Plant
- Furein's wall putty manufacturing plant is a great choice with a moderate investment, quick setup, and fast returns. It can produce 20-30 tons per hour, needs just 3-5 workers to run, and fits in a compact space of 20-30 квадратных метраў.
- The picture on the left shows a wall putty production site in India, pumping out 100,000 tons a year! In this setup, raw materials like cement, лятучая попел, thickened powder, quartz powder, or yellow sand are moved to storage silos using air pressure systems and bucket elevators. Then, a computer handles the batching, змешванне, and packaging—making it perfect for producing all kinds of regular and specialty mortars.
- This automatic wall putty machine is built with a two-layer steel frame, keeping it compact, highly automated, energy-efficient, and eco-friendly!
Production Processes of Wall Putty Making Machine
3 Types of Wall Putty Manufacturing Plants
The wall putty manufacturing machine can be divided into: Simple production line (annual output 3000-10000 тон); Semi-auto wall putty manufacturing plant (annual output of 10,000 тон -- 50,000 тон); Automatic wall putty making machine (annual output of more than 100,000 тон).
9 Key Parts Of Wall Putty Plant
Detachable Cement Silos
Detachable cement silos can save transportation space to the maximum extent and are easy to install.
Wall Putty Mortar Mixer
Wall putty mixer, 3-5 minutes/batch, with pneumatic control.
Weighing System
Weighing system, input the weight of each raw material according to the recipe; the accuracy is up to 99.8%.
Finished Product Bin
Finished product bin, generally fixed again under the mixer, containing a spiral, which can be mixed twice.
Машына для напаўнення пакетаў з клапанам
Valve bag filling machine with a computerized measuring device, usually with a conveyor and palletizer, to complete the automatic operation.
Каўшовы элеватар
Вядро elevator with high lifting efficiency and large conveying capacity can choose the best one according to the customer's material.
Dust Collector
Пылазборнік, equipped with pulse solenoid valve, can realize automatic dust removal.
PLC Control System
PLC control system can intelligently operate the whole wall putty production line, and it is easy to operate.
Palletizer
Palletizer and belt conveyor, automatic packaging machine together to form a fully automatic production line, working very well.
Secret for Wall Putty Manufacturing Plant Production Process
Unveiling the fascinating process of making wall putty! We’ll take you through every step in a simple way—from entering the recipe and feeding raw materials into the mixer, all the way to packaging it into bags. The whole journey is pretty amazing!
Technical Parameters of Wall Putty Manufacturing Machine
| мадэль | Total Power | Ёмістасць | Putty Mixer | Mixing Time |
|---|---|---|---|---|
| FU1-1.5 | 17.5KW | 1-1.5Т/Г | LD500 | 15-20min/batch |
| FU2-3 | 19.5KW | 2-3Т/Г | LD1000 | 15-20min/batch |
| FU5-6 | 24KW | 5-6Т/Г | LD2000 | 15-20min/batch |
| FU6-8 | 28KW | 6-8Т/Г | LD3000 | 15-20min/batch |
The above wall putty making machine parameters are for reference only, if you want to get a detailed quotation, калі ласка, пакіньце паведамленне, or click WhatsApp.
Packing & Shipping Site of Wall Putty Plants Ship to India
This wall putty making machine is about to be sent to India. As you can see from the picture, except for the main mixer and the screw conveyor, all the other parts are packed in wooden cases, which better protect your machine.
Should you equip your wall putty-making machine with a sand-drying system?
You can choose whether to purchase sand dryer equipment according to your needs.
Ужывальныя матэрыялы: river sand, yellow sand, кварцавы пясок, pomegranate sand, construction sand, г.д.
Ёмістасць: 3 тон -- 15 tons per hour of sand after drying.
The main sand dryer machine is made of a wear-resistant manganese plate, які 3-4 times more wear-resistant than an ordinary steel plate. If the water content of the sand is 15%, the final water content of the sand can be guaranteed to be less than 0.5%. Compared with the traditional single cylinder sand dryer, the thermal efficiency can be improved by more than 40%, and the floor space can be reduced by about 60%.
Flexible Wall Putty Manufacturing Machine
As a wall putty making machine manufacturer, this production line can not only produce wall putty powder but also the following mortar production:
- The bonding mortar, mainly including ceramic tile binder, sealant, цеплаізаляцыйны раствор, special bonding mortar, г.д.;
- The plastering mortar: such as internal and external wall plastering, putty, color decorative mortar, цеплаізаляцыйны раствор;
- The masonry mortar: including ordinary masonry mortar, concrete block special thin bed mortar, thermal insulation masonry mortar, г.д.
- The floor mortar: such as ordinary floor mortar, самовыравнивающийся раствор, г.д.;
- The special mortar: including repair mortar, waterproof mortar, hardening powder and so on.
Frequently Asked Questions
If you want to know more about wall putty making machines, click here.
Наогул кажучы, the degree of automation determines the cost of the wall putty manufacturing plant.
The higher the degree of automation, the higher the price of the wall putty making machine.
Аднак, the wall putty manufacturing plant has excellent flexibility.
- Напрыклад, if your plant height is limited, our engineers will formulate solutions according to your plant height. At this time, the top weighing system will be deleted and set to a more appropriate place.
- For another example, if your space is limited and the entire production line needs to be very concentrated, but you want to increase the output, this is achievable.
- Звычайна, the standard production line comprises a feeding system, unloading system, сістэма ўзважвання, stirring system, транспартная сістэма, сістэма кіравання, storage system, сістэма ўпакоўкі, г.д. But some parts can be increased or decreased, or even increased or decreased automation.
I want to say that these factors will affect the cost of wall putty making machines.
Another factor that determines the cost of the wall putty manufacturing plant is the quality of the equipment. Higher-quality machines tend to have a higher price tag but offer excellent reliability, durability, and efficiency. Investing in a high-quality plant ensures that you can achieve consistent and high-quality output, resulting in customer satisfaction and repeat business.
Furthermore, automation plays a crucial role in the operation of the wall putty manufacturing plant. Higher levels of automation not only improve the efficiency of production but also reduce labor costs. With automated processes, the plant can carry out tasks such as ingredient mixing, material transportation, and packaging with minimal human intervention. This increases productivity and minimizes the chances of errors and accidents.
Аднак, it's important to note that while automation can streamline operations and increase productivity, it does not eliminate the need for skilled operators. Trained personnel are still required to monitor the production process, perform routine maintenance, and address any technical issues that may arise.
In summary, the wall putty manufacturing plant offers small and medium-sized investors the opportunity for significant returns. Its flexibility, adjustable production capacity, and automation capabilities make it an attractive investment option. By choosing a high-quality and automated plant, investors can maximize efficiency, reduce costs, and meet the market's ever-changing demands.
If you want to know the wall putty manufacturing plant's price, you can leave a message and list your requirements. Our engineers will prepare drawings and plans for you.
Let's take a semi-automatic wall putty manufacturing machine as an example:
- Reay all wall putty manufacturing raw material firstly.
- Open the feeding screw and put all the raw materials (including additives) into the feeding port.
- The raw material is conveyed to the wall putty mixing machine through the шнековый канвеер.
- The wall putty mixer has three layers of spiral belts, which can mix the materials evenly in the shortest time.
- Then, the mixed well material is transported to the finished silo through the control system.
- When the material mixed in the warehouse accumulates to a certain level, the automatic packaging system is turned on.
- The automatic packaging machine packs the material into bags.
- If the output is large, a robotic palletizer can also be used.
This is the semi-automatic wall putty manufacturing plant. If it is a fully automatic line, there is no need for manual feeding, and everything can be operated through the control system. The output can reach 100t/h, and only 2-3 workers are needed.
That's a good question. As a wall putty making machine manufacturer, we are good at customizing all kinds of solutions. Please don't hesitate to contact us now and tell us your requirements and budget.
The following suggested wall putty making machine is the most cost-effective, but its output can reach 6t/h.
If your material is small particles, such as mortar, парашок шпаклявання, you can use the impeller type automatic valve port packaging machine, its weighing range is 10kg ~ 50kg, only need manually insert the bags, it can achieve automatic bag back, if your output is large, you can add a belt machine behind, to achieve automatic palletization packaging system.
If your material is poor fluidity of the material, напрыклад, пясок, you can use the airflow of the automatic valve port packaging machine, the output of the impeller valve port packaging machine, can also automatically back the bag, packaging speed is fast, improve production efficiency.
Канешне, an air source is essential. According to the customer's wall putty making machine capacity and the number of valve port packing machines, air compressors are prepared for you, with 0.6m³ and 0.9m³. You do not have to worry about it.
так, the wall putty making machine also has a power control cabinet, які можа рэалізаваць аўтаматычную падачу, automatic mixing, automatic unloading, and automatic packaging.
It is also called the simple line because the entire wall putty manufacturing process is manually fed, and the additives need to be weighed manually before being put into the putty mixer.
Мы маем 2 types of dust collectors. One is an economical bag dust remover. This is generally used on small dry mix mortar plants. The other is the high-efficiency pulse dust remover, which can collect 99.5% of dust with large air volume and long service life. You can choose the best one according to your needs.
If your output requirements are not large, such as 8t/h, we recommend that you use a screw conveyor, because it can help you save costs more under the same output.
If your output requirement is more than 8t/h, we recommend that you use a bucket elevator, because it can better help you increase your output.
If you don't know the choice of plate chain elevator or belt elevator, please leave a message and we will serve you one to one.
As its name shows, it is a machine that produces or manufactures wall putty powder, or it can also be called a wall putty manufacturing plant, a wall putty mixing machine, or a wall putty making machine. Suppose it is the mass production of wall putty. У такім выпадку, it is usually a whole production line consisting of a feeding system, сістэма змешвання, сістэма ўзважвання, unloading system, storage system, сістэма ўпакоўкі, г.д. According to the set wall putty formula, you only need to put all materials into the wall putt making machine.
Wall putty mortar is a kind of adornment material; it is a kind of indispensable coating before the stuccoing wall and can make metope looks neat and smooth.
The white layer on the surface of the rough house is putty.
It is a simple material used to repair the leveling wall and lays a good foundation for the next decoration stage, painting, and wallpaper.
Putty is divided into the inner wall and external wall putty. Outer wall putty should resist wind and sun, so the glue is big, high strength and the environmental protection index is lower.
The inner wall putty has the characteristics of heat preservation, moistureproof, and beauty; Таму, the same formula cannot be used for interior and outer wall putty.
Know what putty is, then talk about the raw materials of wall putty.
Wall putty is one of the most common building decoration materials, mainly talcum powder and glue.
The composition of wall putty: hemihydrate gypsum (plaster of Paris) парашок; calcium sulfate hemihydrate (Caso4.H2o); occasionally light calcium carbonate or white cement; Daxian (heavy calcium carbonate) 70-75%, gypsum powder 20-25%, carboxymethyl fiber powder 2-2.5%, retarder 2-2.5%, thickener 0.4-0.6%.
About the formula of putty powder, the difference is quite extensive.
Напрыклад, the formula for inner wall putty is different from that of outer wall putty.
And interior walls be bored with child, waterproof and blame waterproof formula also is different.
Here is a list of interior wall water-resistant putty formulas:
- Heavy calcium 650
- Ash calcium 344
- HPMC 2
- PVA 4
Нататка: This is a formulation system. No glue powder was used.
I have tested it, and it is possible, but some people think that the content of ash calcium is a little higher, and the HPMC is a little less.
Others believe that 100 more talcs can be added.
All I'm saying is that everyone's needs are different, and you need to constantly test out the formulation that works best for you based on your circumstances.
Furein Machinery are the leading supplier & manufacturer of wall putty manufacturing plants, and its equipment sells all over the world, there are already 30+ countries with our wall putty manufacturing machines, so no matter where you are, our factory is very close to you. Learn more about us.