Лінія па вытворчасці сухіх раствораў (Low-Investment)
Leading Supplier of Dry Mortar Production Line & Customized Solutions
Furein is a leading Chinese supplier of dry mortar production lines, specializing in providing customized solutions and high-quality equipment. With over three decades of expertise since 1990, Furein stands out in innovation, particularly in small dry mortar production line solutions designed for cost-sensitive businesses. Furein's services go beyond equipment supply to include installation, maintenance and technical support. With competitive pricing and reliable service, Furein can help you achieve your production goals.
Do You Have A Dry Mortar Production Line Project We Can Help With?
Introduction low cost dry mortar production line from Furein Machinery
As a premier Chinese manufacturer of dry mix mortar production lines, Furein specializes in delivering tailored solutions for projects of all scales – from simple dry mortar production lines for startups to fully automated systems for large plants.
- Low-investment / improved dry mortar production line is a new type of building material production equipment specially developed and produced for construction and building material industry.
- After years of production and innovation, the dry mortar mixing machine can produce a variety of mortar, напрыклад, клей для пліткі, шпаклевка сцен, thermoplastic paint and masonry mortar, г.д.
- Selling a variety of specifications of dry mortar mixing lines, it can flexibly adjust the configuration of dry mortar lines, more economical and efficient, especially the simple/small dry mortar production line.
- Furein Machinery can provide customized dry mix mortar production lines according to customer's specific requirements, and provide free formulation, design, installation, and inspection services.
- Furein's construction machinery is exported to 70 countries and regions, with agents in some areas, aiming to establish long-term business relationships with more customers around the world.
Dry Mortar Production Line Hot Sale
- Capable of producing 1 - 10 tons of mortar per hour, Furein Machinery provides 8 different mortar options to meet your needs. You can used it for produce cement-based mortar, stone-based mortar, кладкавы раствор, bonding mortar, plaster mortar, special mortar, self-leveling, клей для пліткі, шпаклевка сцен, г.д.
- The technology of these three hot-selling dry mortar production lines is very mature, and in order to meet the market demand, Furein factory has stock to meet the fast delivery.
- With paddle or screw belt dry mixers, high volume production can be accomplished in a short period of time.
- The process can be automated from batching and mixing to packaging.
- If the customer has multiple requirements, the production program can also be quickly adjusted according to the formulation.
- We will carry out strict quality inspection and test run to ensure the reliability of the machine.
2 Types Low Cost Dry Mix Mortar Production Line
Semi-automatic dry mix mortar production line output is 1-10t/h, can be said to be small output, big return, very suitable for small and medium-sized investors. Here we list two best-selling semi-auto dry mix mortar plants. The larger the mixer, the higher the output. If you are a startup, a small factory, or a regional distributor, you can choose this dry mortar production line. The investment cost is about $4,000-$10,000, and the cost will be payback in 3-6 месяцаў (calculated based on 20 TPD).
1-8 TPH Small Dry Mortar Production Line | Core Configuration & Cost-Effective Design
This small-scale dry mortar mixing line is equipped with a 3-layer ribbon mixer and cylindrical design (mixing uniformity ≥95%), reducing maintenance costs by 30% vs conventional models.
Automatic screw conveyor for cement/sand, manual additive feeding, with optional front-end weighing system (+$3,000) if you need.
The dry mix mortar production line is compatible with valve bag packers (±0.5kg) or open-mouth packers, adaptable to various bag types without machine replacement.
This small mortar production line is flexible selection of weighing/dust control/packaging modules (save $5k initially). Install it in 1 day, and it operates easily.
6-12 TPH Simple Dry Mortar Production Line Line | High-Efficiency Mechanized Design
The 6-12 TPH simple dry mortar production line with gravity-free twin-shaft mixer processes 1.5T/batch in 15 хвілін, ideal for special mortar with zero dead zones.
It is equipped with one/two belt/chain bucket elevator for bulk feeding, upgradable to PLC control.
The simple line is also compatible with valve bag packers or open-mouth packers, 2-3 parallel packers, and packing speeds up to 20 tons per hour.
This simple dry mortar production line is designed to be flexible. If you want to expand production in the future, you can upgrade the equipment according to the degree of automation and support the addition of bulk tanker interfaces in the future.
FAQ for 1-10 TPH dry mortar production line
Starting up depends on what you’re after. For a dry mix mortar proudction line that handles 1-10 tons per hour, you’re looking at roughly $4,000 каб $15,000, depending on how fancy you go with automation and capacity. Want to keep it wallet-friendly? Furein semi-automatic setup—think manual batching paired with automatic mixing—starts at just $5,000. It’s a solid pick for small businesses or if you’re just getting started. Furein Machinery keep costs down with a snap-together modular design, local parts to save on repairs, and even let you pay in chunks so it’s not all upfront.
Dust won’t be a headache with us. Furein three-level dust-busting system keeps emissions under 20mg/m³—way better than the global standard of 30mg/m³ or less. We’ve got sealed conveyors and mixers that stop dust before it starts, plus pulse bag collectors that nab 99.5% of it. You can go with a basic bag collector if you’re watching pennies, or step up to the high-efficiency pulse version. Either way, you’re golden for environmental rules.
No need for a huge space. A 5-ton/hour semi-automatic dry mortar mixing line fits in just 20 квадратных метраў. If your spot’s cramped, we can stack it vertically to save 30% more room. Plus, we’ll sketch out a custom layout to make sure it fits your place like a glove, whether it’s a tiny workshop or something bigger.
Power’s pretty reasonable. For a 5-ton/hour line, you’re using about 45kW. Run it full tilt for 8 гадзіны, and that’s 360 kWh. The cool thing? Furein's energy-smart setup shaves over 20% off your bill compared to old-school gear, so you’re saving day after day.
You bet! Furein design can hook you up with extras like valve bag packers, ton bag systems, or bulk truck hookups. Our mixers play nice with tricky stuff like tile adhesive, шпаклевка сцен, гіпс, or latex, and we’ll even help you dial in the perfect recipe. It’s all about building a line that fits what you want to do.
Take care of it, and it’ll run strong for 10 years or more. The big stuff’s backed up too: the mixer’s got a 2-year warranty with tough German SKF bearings, and the dust system’s covered for 3 years with wear-proof coatings. Need parts down the road? We’ve got you with spares at cost price for as long as you’ve got the machine.
We don’t mess around. Standard orders ship within 15 days of signing, and we’ll have it installed in 7-10 дзён. Need it ASAP? Grab a stock model, and we’ll deliver in 5 дзён.
Big time. Furein PLC system lets one person run the whole show with a single button. Add remote monitoring, and you can spot problems from afar, cutting down on extra hands. It’s all about keeping your crew lean and your wallet happy.
Oh yeah, we’ve got stories! We’ve set up over 300 working sites worldwide. One Vietnamese company with a 5-ton/hour dry mix mortar plant paid it off in six months and doubled their output. An Indonesian plant nailed EU eco-standards with our custom tile adhesive plant. Want to see it in action? Furein can set up a visit or video tour—just hit our site for more examples.
Super easy. Click the “Get Customized Quote” button on our site, tell us what size and automation you’re thinking, and we’ll shoot you a detailed quote in an hour. No fluff, no delays—just the info you need.
Uncover the secret of dry mortar production line:
The “secret” of dry mortar production line lies in its application of advanced technology, which realizes efficient, stable and environmentally friendly production through precise batching, efficient mixing, intelligent control, dust removal, automatic packaging and quality testing. When choosing dry mortar production line, we suggest you to consider various factors.
What Makes Up 1-10 TPH Dry Mix Mortar Production Line?
Dry mix mortar production line with an annual capacity of 200,000 тон, you can choose whether to increase crushing and drying equipment according to your needs.
This is a fully automatic dry mortar mixing machine, which uses PLC computer control, high automation, and anytime, anywhere, while increasing efficiency, ensuring the smoothness of personnel communication.
Let's have a look at the parts of this production line?
Dry mortar production line with an annual output of 200,000 тон.
1. Storage system:
Dry-mixed mortar machine for storage of cement, пясок, лятучая попел, г.д., we usually call it "цэментны бункер", which can be pumped to the cement silo by an air pump, without increasing bucket elevator.
Канешне, you can also choose to use a bucket elevator to transport materials into the cement silo.
The top dust removal device of the cement silo absorbs the dust and protects the working environment. The cone portion of the cement silo is equipped with a pneumatic device, which can effectively prevent cement, and fly ash so that the material keeps smoothly.
2. Drying system:
This sand drying plant is used to dry sand, and this sand drying line contains a hot-blast stove, сушылка для пяску, screening machine, пылазборнік, канвеер, г.д. Three-pass rotary dryer can make full use of heat sources, and quickly dry the sand.
3. Batching system:
This dry-mixing mortar machine is automatically completed. It is accumulated weighing. If there are three materials such as sand, цэмент, and additives, ie weighing systems to set the ratio of each material in advance, first complete the weighing of the sand, then complete the weighing of the cement, and finally the weighing of the additive. The accuracy of weighing is as high as 99.5%, ensuring the quality of the dry powder mortar.
4. Double-shaft dry mortar mixer:
The non-gravity dry mortar mixer is one of the highlights of the entire production line. It can be mixed quickly, with no dead angle, высокая эфектыўнасць, and fast equipment. The materials can be mixed evenly for around 2 minutes per batch.
The finished product can be packed in bags or in bulk according to your need. Now the palletizer is very popular and can help you improve efficiency.
6. Сістэма выдалення пылу:
The dust removal system is generally installed at the discharge port of the packing machine, which can effectively collect dust and keep the air clean. The pulse dust collector has high dust removal efficiency and long service life.
7. Control system:
Using a computer, PLC control, an intuitive operation, it can be arbitrarily adjusted, accurate control, error automatic correction.
Better Configuration Makes Your Dry Mortar Production Line Stronger
There are two counter-rotating blades in the barrel of the double shaft mixer. The blades overlap and form a certain Angle. The blades rotate and throw the materials to the spatial flow layer, resulting in instant weightlessness and falling into each other's area.
Independently developed double computer synchronous production management intelligent control system, saving labor cost. Monitor and control product quality online. With fault warning, multiple guarantees to keep your equipment from shutting down.
Automatic packaging, palletizing and packaging production line, to meet the needs of large special mortar production; Equipped with air valve port packing machine, impeller valve port packing machine, ton bag packing machine, a variety of combination forms to meet the packaging needs of different mortar.
Bulk expansion joint can effectively prevent the segregation of finished mortar in loading, improve loading efficiency, reduce energy consumption, bulk expansion function can efficiently and conveniently import the finished mortar in the finished product warehouse into the bulk mortar tank car, improve the mortar utilization rate.
Pulse dust collector uses the filter bag to filter the dust so that the dust-containing airflow can be purified. When the dust accumulates on the filter bag to a certain extent, the filter bag is sprayed and cleaned by means of compressed air in the form of a pulse.
NE type plate chain bucket elevator using flow loading, gravity inertia unloading, lifting material temperature below 250C.Suitable for vertical conveying granular and powdery materials, widely used in building materials, металургія, coal and other industries.
6+ Mortar Also Can Produce
Лінія па вытворчасці сухіх раствораў
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Завод тэрмапластычных фарбаў для дарожнай разметкі
